Monsoon Blinds Manufacturing

Manufacturing Process of Mc Synthetic Thatch

Mc Synthetic Thatch  offers a revolutionary alternative to traditional thatch roofing. Crafted from high-density polyethylene (HDPE), this eco-friendly solution combines durability with aesthetic appeal, making it an ideal choice for a wide range of applications. Manufactured with precision and a commitment to sustainability, Mc Synthetic Thatch promises a lifespan of up to 20 years while maintaining its charm and functionality.

Production Line

Our production line is designed for precision, efficiency, and top-tier quality. By incorporating a streamlined approach from material selection to packaging, we ensure that each product meets global industry standards. Our experienced team carefully monitors every stage of the process, maintaining a commitment to innovation and quality in every synthetic thatch product we produce.

Machinery Used & Assembly Process

At Mc Synthetic Thatch, we use cutting-edge machinery to achieve optimal results in the production of synthetic thatch. Our assembly process is fully integrated with advanced equipment to ensure consistency, quality, and durability. The key machinery and steps in our assembly process are:

  • Extruders: High-quality HDPE materials are processed through extruders to create strong, flexible fibers that form the core structure of our synthetic thatch material.

  • Sanding Machines: The extruded fibers are sanded to provide a textured finish, replicating the natural aesthetic of traditional thatch.

  • Ultrasonic Welding: The fibers are securely bonded to the top profile of the thatch using ultrasonic welding technology, which enhances strength and stability.

  • Epoxy Bonding Adhesive: Epoxy adhesive is applied to fuse the components, ensuring a robust and durable product that can withstand various weather conditions.

  • Cutting and Shaping Machines: The bonded material is trimmed to the desired dimensions with precision cutting and shaping machines, providing perfectly sized panels for easy installation.

  • Packaging: Finally, the finished synthetic thatch panels are carefully packed into boxes, with each box containing 42 panels, ensuring efficient storage and shipping.

Each of these steps utilizes advanced machinery to ensure that the synthetic thatch is of the highest quality and durability.

Warehousing

Once produced, our synthetic thatch products are stored in our spacious warehouse. We maintain an organized and efficient inventory system that ensures all products are stored under optimal conditions to preserve their quality. Our warehouse allows us to easily track stock levels, manage orders, and facilitate fast and accurate shipping.

We keep a large inventory of ready-to-ship products, ensuring that customer orders are fulfilled promptly. With our modern warehousing facilities and experienced staff, we prioritize careful handling and timely dispatch.

After-Sales Support

At Mc Synthetic Thatch, our dedication to customer satisfaction extends well beyond the manufacturing phase. We offer comprehensive after-sales support to ensure every client is fully satisfied with their purchase. Our after-sales services include:

We keep a large inventory of ready-to-ship products, ensuring that customer orders are fulfilled promptly. With our modern warehousing facilities and experienced staff, we prioritize careful handling and timely dispatch.

  • Product Installation Guidance: We provide clear, detailed instructions and expert advice to ensure the correct and optimal installation of our synthetic thatch.

  • Warranty and Product Guarantee: We offer 20 years of warranty on all our product

Our goal is to build lasting relationships with our customers by providing exceptional after-sales service and support.